An automatic batching system integrates storage, feeding, weighing, conveying, mixing, and intelligent control into one production line. It follows a preset recipe to accurately dose raw materials and send them to the mixer or production process. This automation replaces manual weighing, improves batch consistency, lowers material waste, and keeps complete production records for quality control.

The equipment is composed of raw material silos, feeders, weighing hoppers, load cells, discharge valves, dust collectors, and a control panel. Materials are stored in separate silos and fed into the weighing hopper in a set sequence. The PLC reads the real-time weight and changes feeding from fast speed to slow speed to prevent overshoot. When the target weight is reached, the discharge gate opens and the batch moves to the next stage.

The control system uses an industrial PLC and a touchscreen HMI. Operators can store recipes, adjust feeding values, and choose manual, semi-automatic, or fully automatic modes. The system supports integration with ERP or MES software to receive production orders and collect batching data. It also creates complete records, including material names, actual weights, time, and operator ID. An automatic alarm is triggered when feeders fail or weight deviation exceeds the set tolerance.

Our automatic dosing and batching equipment is built for high accuracy and long service life. It can handle powders, granules, flakes, and some liquids. Dust-proof connections keep the workplace clean, and contact parts are selected based on material properties. Modular design makes installation and maintenance simple, while optional vibration feeders, flexible screws, rotary valves, and stainless steel construction adapt the system to many processes.

An automatic batching system delivers stable product quality, lower costs, less waste, higher output, and safer operation. It removes manual weighing errors and avoids cross-contamination. Fast feeding logic shortens cycle time, and continuous operation reduces downtime. The system also records consumption data, helping managers optimize formulas and production reports.

These systems are widely used in building materials, refractory products, ceramics, glass, chemicals, fertilizers, rubber and plastics, adhesives, coatings, animal feed, food, and metallurgy. They handle simple two-ingredient formulas and complex recipes with more than twenty materials. Each system is customized according to material characteristics, capacity, plant layout, and budget. Both small pilot systems and large continuous production lines are available, from hundreds of kilograms to hundreds of tons per day.

Typical hopper capacities range from 0.5 kg to 2000 kg per batch, and system capacity can be designed from 1 t/h to 100 t/h. Static accuracy is within 0.1 percent; dynamic batching accuracy is within 0.5 percent under normal conditions. Feeding speed is divided into fast and slow stages for both efficiency and precision. Explosion-proof components and custom voltages are available for special environments. All parameters are tuned to ensure stable operation and standards compliance.

As a professional automatic batching system manufacturer, we provide process design, equipment manufacturing, software programming, installation guidance, and operator training. Every unit is factory-tested before delivery to reduce site commissioning time. We offer spare parts, remote support, and after-sales service. With transparent pricing and reliable quality, our equipment is trusted worldwide. Contact us with your raw materials, capacity, and accuracy requirements for the best solution.